Digital Twin
Operations mimic · asset hierarchy · object faceplates · real-time alarm client
Plant OEE
78.4%
Availability
87.3%
Quality Rate
96.8%
Output / Target
11.5k / 12.8k
Downtime
92 min
Energy
4.82 MWh
Asset Model
Plant Mimic · Process Flow
Live · OPC-UALine 1 · Cold Forging
Line 2 · Machining
Line 3 · Heat Treatment
Line 4 · Surface
Line 5 · Inspection
Line 6 · Assembly
Alarm Client
| Time | Priority | Asset | Condition | State |
|---|---|---|---|---|
| 10:42:11 | P1 | M102 | Vibration exceeded critical threshold (7.8 mm/s) | |
| 10:38:02 | P2 | M301 | Coil temperature approaching upper limit (742°C) | |
| 10:31:45 | P1 | M203 | Spindle motor current spike detected | ACK |
| 10:22:18 | P2 | M401 | Zinc bath concentration below setpoint | |
| 10:14:03 | P3 | M103 | Tool change reminder — 500 cycles remaining | ACK |
| 09:58:29 | P1 | M202 | Hydraulic pressure loss — safety interlock engaged | |
| 09:47:11 | P2 | M501 | Vision system calibration drift 1.4% | ACK |
| 09:32:44 | P3 | M302 | Preventive maintenance due in 24h |
Faceplate · Line 1 · Cold Forging
M102 · Cold Former CF-1200
Operator A. Kumar · WO WO-20037
Health
64
OEE
79%
Cycle
15s
Part
SHF-1120-C
SAP Order
SAP-800111
Target cycle
18s
Tool life
87%
Possible enhancements
3D / WebGL plant walkthrough
Orbitable 3D model of the shop with per-asset level of detail.
Historian replay & time travel
Scrub back 24h of tags and re-play the shift on the mimic.
Predictive failure overlay
Colour assets by remaining useful life from the maintenance model.
What-if simulation
Change cycle time or shift pattern and see the OEE impact.
AR / tablet mode on the floor
Scan an asset QR to open its faceplate with live tags.
Alarm shelving & rationalisation
Priority-based shelving with EEMUA-191 alarm rate KPIs.